If you wondered which device is best suited for the manufacture of cabinet furniture, then you should consider a panel saw. With your own hands it can be done.
Machine purpose
Such equipment is intended for longitudinal and transverse cutting of materials, as well as for cutting products at a certain angle. Using a similar technique, panel blanks and format clippings can be made. With the help of format-cutting machines, it is possible to produce high-quality products. The role of this equipment is expressed in setting certain parameters for furniture details for their subsequent processing.
Features of the saw unit
The welded construction of the described unit provides good stability and lack of vibration. When the master cuts the revetted plates, the formation of chips is the main problem, where the tooth of the saw blade is moved outside. In order to avoid this problem, the saw assembly of a format-cutting machine is present in the design of the equipment described. With his own hands, it can be completed without problems, it will look like an integral system. In factory analogues, this part is cast from cast iron.
Two electric motors are installed on the body, which are rotated by a belt drive. The cutting disc is located closer to the workpiece, and its dimensions can reach 120 mm. In the passing direction, the rotation can reach 8000 rpm. The disk is necessary for cutting the cladding, where the teeth of the main disk come out, rotating in the opposite direction with respect to the workpieces.
This design allows you to achieve a clean and even cut, which will not be spoiled by chips and badass. On some machines, the saw unit is installed using rotary sectors, while it is rebuilt to cut at a certain angle. The ratio of the main and suspended saw blades is not violated. The saw unit is sometimes located on the bed, sometimes on the desktop.
Preparation for work
If you intend to make a format-cutting machine with your own hands, then you need to become familiar with its design features. The main working unit is the cutting unit, consisting of:
- saw blades;
- socket for connection to a chip vacuum cleaner;
- electric motor.
The master will need to prepare certain nodes, which will be not only the bed, but also the work table, clamps for the workpiece, movable carriage and protective covers. The main body is the bed, the rest of the elements are installed on it later. The workpiece will be located on the desktop. For its manufacture, you need to prepare a flat surface that will be free from defects, because they can damage the laminated sheet. For fixing the wooden canvas, clamps will be needed.
The movable carriage is a supporting element, which is made of round pipes or an I-beam. If a do-it-yourself cutting machine is made with the above construction in mind, it will become the easiest option, and you can assemble it from improvised materials. When choosing them, one should take into account their ability to undergo mechanical loads, because the functioning of the machine is accompanied by vibration. Sometimes saw blades are located in different angles with respect to the workpiece. The main one is located above, while the cutting one is from below. This improves the quality of cutting, but complicates the manufacturing process.
Machine assembly recommendations
Once you can choose the components, you can begin assembling the machine. To do this, you will need:
- Angle grinder with metal disc;
- measuring tool;
- welding machine;
- electric drill.
When a do-it-yourself machine is performed, at the first stage it is necessary to make a bed, for which pipes of round or square section are used. They must be cut, taking into account the scheme, and strengthened with clamps. As soon as you can verify the dimensions and correctly position the elements, you can begin to weld them. To increase rigidity, it is necessary to place profiles between the legs of the bed.
Methodology
Starting manipulation of the movable carriage, it is necessary to establish guides, which can be a pipe or beam. The blanks are interconnected. The carriage design must have rollers for movement. As for the desktop, it should be as stable as possible. It can be made of two materials. Thus, the base is made of a 3 mm sheet, while the surface is made of chipboard, on which the measuring ruler should be fixed.
If you decide to make a vertical format-cutting machine with your own hands, then you will also need to make clamps for sheets. They will be a lever mechanism, and the configuration can be any. An important condition is the large area of the fixing components. A component for changing the height of the disks relative to the surface of the sheet can act as an additional unit. For this, a lifting mechanism is installed, the cutting unit is strengthened relative to the workpiece. The complexity of the work will be increased, you will have to purchase additional components or make them yourself.
Description of the Silkin machine
You may be interested in the Silkin panel saw machine. You can make such equipment with your own hands according to the above technology. If we are talking about the mentioned model, then it has been known to the consumer for 10 years. According to the dimensions of processing, and more precisely along the length of the cut, there are 3 modifications on sale:
By special order, equipment can be manufactured with a cut length of 5000 mm. Before you make a format-cutting machine with your own hands, you must remember that factory models and options made in your own garage will assume the need for repairs during operation. It usually consists of replacing bearings. The described units, as practice shows, have been working flawlessly for 5 years. But there is no need to repair or change the guides at all, because the design chooses backlash during operation.
Conclusion
To carry out the manufacturing of the described equipment, it is necessary to prepare a cutting disc, shafts borrowed from agricultural machinery, a set of metal tools, and also a welding machine. When a do-it-yourself saw is performed, drawings are considered or prepared in advance. Having become acquainted with them, you will be able to understand that the design requires the need for a strong frame, for which metal channels can be used.