Often, people cannot choose the right door from their range. Some buy what they have, while others decide to do everything themselves. To make wooden doors with your own hands, you will need some special equipment for woodworking, tools and, of course, it is better to have carpentry skills. But still, if everything is not available, then along the way you can improvise and achieve the necessary success. In addition, readers will learn how to select and dry boards for the future door.
Door Material
Usually, pine is used to make wooden doors, less often spruce. It is bad to use it for products, because there are a lot of knots in its wood, which significantly complicate the work. In addition, the fiber structure is heterogeneous and often delaminates. For these reasons, the optimal type of wood to make wooden doors with your own hands is pine.
Choose boards
To make the door beautiful and smooth, you need to carefully select the board. They should be flawless, not have large knots, and also so that the fiber structure itself is even. If blue is visible on the surface, this means that the storage technology has been violated and the material has begun to fade. Such wood is better not to use, because it will begin to rot in the future.
Drying purchased boards
In any case, to be completely sure of the material, it must be dried. Even if it is ready for use in appearance, it is better to play it safe before you make wooden doors with your own hands. Each board must be laid on gaskets that will not allow the tree to touch each other. This is necessary so that the moisture contained inside the fibers can freely exit. If this is not done, mold will form that will ruin the material.
The place where the wood will be dried should be well ventilated and, preferably, the temperature should be above 25 ° C. This process takes from a month to two.
The tree can also be dried faster by placing it in a special chamber for this. It creates a temperature of not more than 50 ° C. If you make it higher, then the resin can leak out, and it holds the fibers together. In order for the made wooden entrance door to be durable and to serve for a long time, do not rush in this process.
A drying chamber can be made in a garage, a booth of the required size, or a car body. Boards are stacked, as when drying in the open air, alternating with gaskets.
Materials and tools for creating a door
- boards;
- Fiberboard;
- insulation;
- glue - carpentry;
- roulette;
- level;
- plane;
- chisel;
- drill;
- milling cutter;
- self-tapping screws;
- loops;
- hammer;
- nails
- sandpaper.
A good wooden front door with your own hands should qualitatively protect the home not only from intruders, but also from the cold, as well as noise. Therefore, one side is made absolutely flat and glued with fiberboard, on which insulation is then placed.
According to the internal dimensions of the door frame, we establish the dimensions of the door itself. In addition, you need to determine the gaps and the lower clearance. When everything is ready, you can cut a rectangle from the fiberboard sheet, which will exactly repeat the shape and size of the door. It is worth paying special attention to the marking and sawing of corners. All should be at 90 °.
So, we plan two boards, making them 5 cm thick and 11 cm wide. We will create wooden doors with our own hands for a standard box of 200 * 90 cm. So that the canvas does not rub against the surface, and also opens and closes freely, we need its dimensions a little cut back. Therefore, the doors will be 192 * 82.
Before designing and assembling the door, you need to check the geometry of the box so that its angles are clearly 90 °. For entrance doors, most often produce five panels. This solution allows them to be made from whole segments of the material. So, you need to trim two boards 192 cm long, and four 72 cm long, this taking into account 5 cm studs on each side.
It is better to arrange the panels symmetrically, but if you want to achieve an asymmetric shape, you can fix them as necessary, this will not affect the design functionality. It is worth remembering the grooves of 5 cm.
When everything is ready, the wooden front door is assembled with your own hands and it is checked whether everything is smooth. At the same time, make sure that there are no gaps in the grooves, and at the same time, the spike comes in freely. If everything is fine, then the door is dismantled, and then assembled back, but with glue. Since this is the front door, it will be affected by the external environment. For this reason, it is better to reinforce the structure with dowels. They are wooden choppers, 1 cm wide. Then we take a drill of the same diameter and drill holes for them at the joints. They must pass through the spike. After that, the dowels are coated with glue and driven.
When everything is dry, you can even the joints and grind the protruding parts of the dowels so that the surface is absolutely smooth.
Choose the grooves
Now, to make a wooden door with your own hands, you have to work with a mill. We put on the so-called window mill. She needs to choose a material for half the thickness of the canvas, for installation in these grooves of panels. The corners will be rounded, so they will need to be modified with a chisel.
Making panels
They are machined from solid parts of a tree, they must fit tightly into the grooves without cracks. One side of the panel is made flat, and on the other you can even cut out a pattern, everything is at the discretion of the master. Further, this part of the door is ground for easier collection of all components of the canvas. Panels should be flush with the surface. It is impossible that any part of them protrudes, this can subsequently lead to deformation of the fiberboard sheet, with which the door will be chipped.
When everything fits perfectly, you can attach the panels with self-tapping screws. They need to be screwed at an angle from the side where the fiberboard will be. Well, of course, not a single self-tapping screw should come out on the front side. Therefore, their size must be carefully selected. Now it remains to nail a sheet of fiberboard and you can cover with stain or varnish, whoever wants what. Here is described in detail the manufacture of wooden doors with their own hands, step by step instructions.
Wood door installation
Initially decide how many hinges the door will be attached. Then it is carefully marked out so that everything fits together, and with the help of self-tapping screws, loops are fixed on the canvas and the box. Then the door is hung to check how it opens and closes. If everything is done correctly, then, being fully open, the door will be in the same position as it was left. If there is the slightest skew, then it will open or close. Adjusting and installing wooden doors with your own hands can be a painstaking process, but it must be done perfectly, because comfortable living in the house depends on it.
Insulation of a wooden door
So that external noise does not bother, and the cold could not pass through the canvas, it must be insulated. After all, if you only cover the wooden door with a protective layer, it will perform its functions well only in the warm season. And the sounds of the street will pass more. To improve the door, it is worth insulating it.
Markup
To insulate a wooden door with your own hands, you need to paste over the foam that half is covered with fiberboard. This should be done in such a way as to leave one centimeter of space free of insulation on the entire edge of the canvas. We will subsequently nail external material onto it. In the event that, however, the foam rubber has climbed out of the framework, it must be cut with a sharp knife.
Upholstery material can be different, usually a leather substitute is chosen, less often a fabric. To do everything qualitatively, it is better to use the services of an assistant. So warming a wooden door with your own hands will be much faster and, most importantly, better. We need to fasten the material with a construction stapler to a centimeter-wide section that we did not seal with foam rubber. When the end is fixed, the material is leveled, and then continue to work. Preload should be uniform to avoid creases.
When one part is done, go to the one that is opposite. For this, one worker pulls the material, and the other secures it with the same stapler. When the work is done, along the perimeter of the canvas you need to nail the rollers that will not allow cold air and extraneous sounds from outside to enter the home.
We make rollers for the door
Rollers are folded from the material that the door is encircled with, they should be about a centimeter thick. Then they are nailed around the edges of the door with construction nails.
It is better to buy more upholstery material, because it will be stretched on the foam. And also it will be necessary to make rollers from it, so you need to carefully calculate everything.
Now everything that concerns the question of how to make wooden doors with your own hands, drawings, diagrams and subtleties in the work, we have considered. From the images it is easy to understand the whole principle of what parts the canvas consists of. It is not necessary to make a door of those sizes as in the drawings, because the openings and the box are different. However, it will be much easier to create your own project on their basis.
Hinges
For the door to serve for a long time, you need to choose the appropriate hinges on which it will be mounted. There are many types of them, but the most common are half-articulated. Their design is simple, and if necessary, the owner can easily remove the door by lifting it up in the open position.
You can also hang the canvas using hinge loops. They are similar to the first, only the axis in them is twisted. Such a door cannot simply be lifted to remove.
Successful work.