In the past, plastic bags were used very rarely. But now they are in demand in various fields, as the products are convenient and cheap. Therefore, the production of LDPE packages will be in demand by the business, because the demand for such products is always stable. To do this, you need to carry out a marketing study to establish market saturation and determine the minimum price of the product. Then everything will develop successfully.
Type of ownership
Before the production of LDPE, HDPE packages will be opened, it is necessary to register the ownership form of your enterprise. For this type of activity, the opening of an IP or LLC is proposed.
The best choice would be registration of a legal entity. It is advisable to apply a simplified tax system. With registration, it is necessary to designate the OKVED codes:
- 25.2 - manufacture of plastic products;
- 25.22 - production of plastic goods for packaging;
- 51.47 - wholesale of other non-food consumer goods.
Required documents
To start the production of LDPE packages, it is necessary to collect some documents. It is required to obtain permissions issued by:
- SES.
- Administration.
- Electronic surveillance.
- Ecological service.
- Fire protection.
The entrepreneur must take into account that during operation the packages are in contact with the products. Therefore, the production should be sanitary control. Before work, you must pass certification.
Products must comply with GOST 10354-82. To get certified, you need to start production and provide samples for examination. Certificate confirmation is required every 3 months.
What kind of room do you need?
To start the production of LDPE packages, you need a suitable building. It must meet some criteria:
- ceiling height - not more than 10 meters;
- maintaining the temperature regime;
- since there will be production using chemicals, the workshop should be further from residential areas;
- the presence of high-quality exhaust and ventilation;
- working area - from 180 square meters. m, and the total area of the workshop is 300 square meters. m;
- voltage - 220-280 W;
- the presence of fire alarms, emergency exits;
- Walls and ceilings should have materials that do not burn.
For the manufacture of plastic bags, water is not needed. But a central water supply is still required, otherwise permission from the SES will not be issued.
Equipment and cost
To start the production of HDPE packages, LDPE from film, a line of equipment is needed. Mandatory devices include:
- Extruder Equipment is needed to convert raw material pellets. It can produce up to 40 kg of polyethylene per hour. It costs 650 thousand rubles.
- Flexo printing machine. It is used for applying images to products. Price - 450 thousand rubles.
- The machine for receiving plastic clips for packaging. Cost - 45 thousand rubles.
- Bag making machine. It is used to give products of different sizes and shapes. Price - 750 thousand rubles.
1 million 895 thousand rubles will have to be spent on equipment. Production of LDPE packages with a logo will be available with it.
Necessary raw materials
To obtain packages, polyethylene in granules is used. It can be bought abroad or delivered domestic products. There are 2 types of materials:
- HDPE (low pressure polyethylene). It is used in receiving bags for storing bulk, dry products.
- LDPE (high pressure polyethylene ). Used in the manufacture of packaging for transporting products.
In the manufacture of bags used and secondary raw materials. Its price is much less. LDPE garbage bags are obtained from it, the production of which will also be in demand. Recycled materials are used to produce polyethylene for non-food purposes. In addition to granular polyethylene, a dye is needed to obtain the product. The desired color is created by adding it to the liquid mass.
Workshops
The advantage of a business is that workers do not need specific knowledge to run it. Master the features of production under the power of everyone, so difficulties with the recruitment of employees will not arise. Workers will be able to master the intricacies of manufacturing products per shift. For the production of LDPE and HDPE packages to be fully established, about 10 people are needed.
Costs and Payback
Investments of about 3 million rubles are needed. Cost depends on:
- size;
- design
- thickness;
- the presence of a reinforced handle and bottom masonry;
- the presence of a color image or logo.
The average cost of receiving a package is 13 kopecks. Its wholesale price is 40 kopecks. The following expenses will be incurred per month:
- workshop rental - 45 thousand rubles;
- electricity - 8 thousand;
- utilities - 12 thousand;
- salary - 128 thousand;
- taxes - 35 thousand
All expenses will amount to 228 thousand rubles. per month. Net profit will be equal to about 200 thousand rubles. The business payback occurs after 1 year and 9 months. The amount of profit is determined by demand and the saturation of the market. The initial cost of sales is higher. The wholesale price of some products reaches 70 kopecks.
Advice
It must be borne in mind that large investments are needed to open large-scale production. To reduce costs at the initial stage, it is possible to produce products from finished material. But it should be understood that in the future it is still necessary to open a separate production of polyethylene so that the business is competitive.
With the equipment you can create packages of various colors, sizes, and purposes. Ready-made packages can be advertised, earning extra income. Before starting such a business, it is necessary to consider all the nuances so that no difficulties could arise in the future.