Every year, construction volumes across the country are increasing, and therefore, the demand for materials is constantly growing. Therefore, the production of cinder blocks as a business will be a great option for investing money. At the same time, many entrepreneurs choose this direction, since this type of finished product does not need to be certified. Let's try to understand all the features of this field of activity and find out what is needed to start, what investments the project will require, and how quickly the investment will pay for itself.
general information
Before you begin to draw up a business plan for the production of cinder blocks, it is necessary to assess the potential of this niche. To date, the most common is the low-rise construction of houses and cottages of an economy class. This is due to the fact that due to the economic crisis, large private and state orders are absent. Therefore, the demand for cheap materials today is higher than ever. And since the products under discussion are endowed with good technical characteristics and high practicality, then it is a leader in terms of sales.
A business plan for the production of cinder block will be given below. This building stone has a low cost.
Since its main component is concrete, the following components can be added to it in various proportions:
- sand;
- crushed stone;
- slag;
- sawdust;
- brick remains;
- other raw materials.
Thus, this material is considered one of the best for the construction of inexpensive, but practical houses.
The advantages of cinder block
What are they? If you take the matter seriously and draw up a good business plan for the production of cinder blocks, you can build a successful company that will consistently generate large profits.
This is also due to the fact that in addition to low cost this material has the following advantages:
- simplicity of work;
- good strength and durability;
- high operational characteristics;
- excellent heat and sound insulation;
- fire safety;
- light weight;
- resistance to pests, as well as the formation of mold and fungus.
In addition to all of the above, cinder block is much more economical than many other materials, making real estate construction much cheaper.
Business prospects
This issue needs special attention. A detailed used plan for the production of cinder blocks with calculations will be given at the end of the article, but for now, let's deal with the main advantages of this type of activity.
Experienced entrepreneurs claim that among the main advantages are the following:
- low entry threshold;
- quick return on investment;
- high level of demand for finished products;
- excellent profitability;
- a large selection of equipment to improve the quality of materials and reduce their cost;
- the ability to start production even in a small workshop.
Given all the above advantages, it can be concluded that the production of cinder blocks is very promising from the point of view of economic efficiency.
Legal Aspects
What are they? Before you start calculating a business plan for the production of cinder blocks, you need to deal with some organizational issues. If you plan to engage in production in small volumes and sell finished materials in the regional market, then for the first time you can register as an individual entrepreneur. In the future, when scaling, most likely, it will be necessary to issue an LLC. When applying to the tax office, you need to specify the OKVED code 26.6, which involves the production of gypsum, cement and concrete products. As for the taxation system, the “simplification” will be the best option, since it does not require strict reporting and the preparation of a large amount of documentation, so you can work without an accountant.
As already mentioned at the beginning of the article, the cinder block is not subject to certification, so organizing production will be quite simple. However, you must not forget that all components used for manufacturing must comply with established quality standards. In order not to cause any problems in the future, it is better to immediately buy good raw materials, so that reliable cinder blocks are obtained at the output. A business plan with calculations should include the real cost of production, so that you have an idea of ​​potential profit and the timing of reaching the break-even level.
A few words about raw materials
What is its feature? Cinder block in fact is an artificial building stone. The main component in its composition is concrete, which is mixed with sand, gravel and some construction waste. Using this technology, the material has been produced for several decades. However, every year an environmentally friendly cinder block becomes more and more popular, which is based on expanded clay or other modern polymeric materials. The connecting element is cement with plasticizers. The latter are needed in order to give the mixture greater plasticity and it was easier to work with. For investments to be successful, you must take project planning very seriously.
When compiling a business plan for the production of cinder blocks, you need to consider the following nuances:
- what raw materials are available on the market in your area;
- what types of building materials are in the highest demand;
- what will you focus on - quality or cheapness.
These aspects are very important, so they should be carefully worked out at the project planning stage.
Search for premises
One of the most important aspects that should be considered when drawing up a business plan for the production of products, regardless of their group, is the search for a suitable room. It must have a workshop and a warehouse. As for the cinder blocks, the best option would be a building with an area of ​​about 120 square meters. This is enough for the manufacture of building materials in an average volume.
In addition, it must satisfy the following criteria:
- the presence of a powerful ventilation system;
- heating;
- smooth concrete floor, capable of supporting the heavy weight of the equipment.
There should also be a good access to the building so that you can freely import raw materials and send finished products to customers. As for the warehouse, it needs to be well protected from moisture, since it greatly degrades the characteristics of the cinder block.
Technological process
What is he like? When planning a business plan for the production of cinder blocks, you should have a detailed understanding of the manufacturing technology of this building material in order to take into account all the nuances.
It looks like this:
- Dry components are poured into the mixer, on the basis of which the mixture will be prepared.
- Concrete is poured into molds and compacted well.
- The die is sent to special pressing machines for approximately 30 seconds.
- The cinder block is disassembled and moved to special wooden pallets.
- Finished products are sent to dry.
It should be noted that the strength of the material depends on the rigidity of the prepared concrete solution. The air temperature in the production hall should be at least 10 degrees Celsius. For the complete solidification of the cinder block, an average of 2-4 days is required. This time can be shortened by adding plasticizers to the mixture. After drying, the material must lie at least one month in vivo for complete ripening. Only after that the products can be sent for sale.
Technical equipment
Organization of production, a business plan must necessarily provide for this, it is impossible without certain specialized equipment.
When you start a small workshop that can produce up to 450 pieces of cinder block daily, you will need to purchase the following:
- vibrating press;
- molds for pouring concrete mixture;
- line control panel;
- pump station for water supply.
The size of investments in material and technical equipment is about 500,000 rubles. However, this amount does not include concrete mixer, belt conveyor, shelving and pallets. For a complete arrangement, approximately 1 million rubles will be required.
Financial performance and payback
Any business plan for the production of cinder blocks with calculations must include this section, so that you can really understand after what period of time the investment will fully pay for itself and begin to generate profits. Let's assume that you will produce 450 cinder blocks daily. In this case, the main expense items will be as follows (all prices are in rubles):
- purchase of raw materials - 110,000;
- remuneration of employees - 40,000;
- rental of premises - 40,000;
- logistics - 7000;
- utility bills - 3000;
- marketing - 9000;
- other related expenses - 10,000.
Thus, for normal functioning every month you have to spend 220,000 rubles. During this time, with a standard operating mode, you can make 11,250 pieces of artificial stone. The cost of one is 30 rubles, so from one batch you will gain 337 500 rubles. We subtract from this amount taxes amounting to 50 625 rubles, as well as the amount of financial resources required to support production, and we get a net profit of 66 875 rubles. Thus, reaching the breakeven level will take an average of 8 to 12 months.
Potential consumers
You can sell finished products to both private customers and small building materials stores and developers working in your area. As practice shows, with a good advertising campaign, you yourself will not have to look for consumers, because they themselves will go to you.
Conclusion
So, in fact, we examined the process of opening a cinder block production workshop. Based on the specific numbers given above, we can conclude that this line of business is very promising. At the same time, the demand for artificial stone is constantly growing, so you have good prospects for further scaling. Therefore, you can safely invest financial resources in this niche, since they will pay off in almost 100 percent of cases.