Industrial enterprises need a special organization of engineering systems. The specifics is usually determined by the large areas, the presence of working personnel in the premises, as well as the availability of technological equipment, the operation of which can make adjustments to the installation of engineering systems. One way or another, the vast majority of such facilities places higher demands on heating systems in terms of power and physical reliability. In other words, an industrial heater should be characterized by high heat transfer, be resistant to external influences and durable.
Classifications of industrial heaters
Differences can take place according to different characteristics - from design to the principle of operation of the unit. For example, there are models that are attached to the ceiling and practically do not occupy usable space in the room, which is especially valuable for the workshop. If there is no need to save space, then it makes sense to look at the standard floor or wall versions. Also, an industrial heater can have a different purpose and, accordingly, design. The choice of a particular configuration in this regard depends on the tasks that the unit will perform. This may be a typical room heating to create a certain temperature regime, or a targeted supply of warm radiation to equipment or communications operated by the enterprise. For example, using self-regulating or resistive cables , the desired temperature state of the pipelines is maintained. But this is a special category of heaters, and more often traditional devices are used that differ from each other by the type of operating principle.
Industrial gas heaters
This is an extensive group of heaters that, in addition to the combustion of gas-air mixtures, also generate infrared radiation. That is, in a way, these are combined units, which leads to many advantages in relation to their operation. First of all, such equipment runs on a gas source of fuel, which in itself provides economic benefits. Especially when it comes to stand-alone modifications that do not require a network connection.
For example, industrial infrared ceiling heaters with gas burners can be used even in de-energized rooms. Another thing is that the installation method in the ceiling niche will cause certain difficulties in terms of maintenance. There is another aspect that should be considered when choosing such models. The use of gas as a fuel not only imposes a limitation on the operation of units in the premises where workers are located, but also excludes their installation in areas with the presence of flammable materials.
Diesel heaters
If you want to provide heat with a large space, then you should turn to liquid fuel, and in particular, diesel heaters. Their advantage is high power and the absence of serious restrictions on the application. The main thing is to choose a modification suitable for working qualities. A modern industrial diesel heater is equipped with a tank with a capacity of about 50-60 liters. This is enough for long-term operation of the unit in a large hangar, industrial premises or greenhouses without refueling. But it is important to understand that constant heating with a diesel engine inevitably entails serious financial costs. In any case, such a choice will be less justified economically in comparison with gas infrared counterparts.
Electric heaters
It can be said that this is the closest industrial heater to household appliances. This is because the electrical principle of operation is considered the safest, most environmentally friendly and convenient to operate. To use such a model, it is enough to have an electrical outlet with a socket. True, here you should also prepare for the shortcomings that industrial electric heaters sin in all versions. Firstly, it is the most expensive equipment in terms of maintenance. Electricity costs at industrial facilities often form the most expensive expense items precisely due to heating systems. Secondly, the presence of reflectors and other load-sensitive components during tough operation can also cause many serious problems in the form of breakdowns.
Automation for heaters
Most of the heaters presented in the new lines of modern manufacturers are equipped with ergonomic control relays and thermostats. And if in domestic conditions, the equipment’s own automation can be enough for efficient operation, then it is advisable to connect industrial models into single complexes. Thus, using a central controller, it is possible to combine an industrial infrared heater and, for example, a diesel system operating in another area into one system. Using the dispatch system, a control panel is organized through which the operator will monitor and, if necessary, adjust the operating parameters of the heating components of the enterprise.
Manufacturer's Reviews
Companies involved in the production of industrial heating equipment are much smaller than developers of household analogues. This is due to the complexity of the production of reliable units that can provide a high level of heat transfer. Nevertheless, in the Master family you can find high-quality gas infrared industrial heaters, and in different versions, designed for operation both at large enterprises and in individual technological areas.
Good quality models are also offered by specialists from Patriot Power and Elitech. Although the products of brands of this level are noticeably high compared to little-known manufacturers, it fully justifies itself during operation. If you need a durable and efficient heater for industrial premises, then it is worth choosing the models of these manufacturers. They are not only reliable in their design, but also convenient to use. In addition, the presence of multi-level safety systems will protect the equipment from breakdowns and other undesirable nuances of operation.
How much is an industrial heater?
Unlike home heaters, equipment for equipping production facilities is most often calculated individually. In terms of cost, industrial units also depend on additional technical supply, apart from the peculiarities of installation and commissioning. In the lower segment, we can talk about prices of 15-20 thousand rubles. In the middle category, you can find an industrial heater, the price of which will be about 30-40 thousand. Large enterprises, which require large capacities to provide heat, often spend over 100 thousand on this kind of engineering.
How to choose the best heater option?
Requirements for heating equipment for industrial facilities are determined at the design stage of the premises. If the company operates in conditions where there are no increased demands regarding fire safety, it is quite possible to give preference to gas models. It can be the same combined industrial IR heater, the capabilities of which are enough to create the optimal microclimate with minimal fuel costs. Conversely, with high requirements for fire protection, it is worth choosing electric or diesel models.
Regardless of the choice of the unit according to the criterion of the type of fuel used, there will still be a question of choosing the optimal design. As noted, in small rooms it is best to use industrial infrared heaters, ceiling or, in extreme cases, wall. Moreover, the second option, although it will occupy a certain space, will be more accessible from the point of view of maintenance. Floor structures are more likely to be used in spacious rooms.
Conclusion
To ensure efficient use of the heater in industry, it is especially important to provide measures aimed at maintaining uninterrupted operation. If gas infrared industrial heaters can do without electricity and depend only on the stability of the fuel supply, then the situation is different with electric models. They do not require the supply of liquid or gas fuel supply channels, but they are completely dependent on the operation of the local power grid. Therefore, in the event of an emergency that entailed a power outage, it is important to provide for an uninterruptible power supply. By the way, its function is often also introduced into a centralized automatic equipment control system.