Recently, decorative stone has become in great demand. After all, such material is ideal for interior and exterior decoration of rooms and buildings. The main reason for this lies in the low cost and practicality of the material. In addition, today you can buy a decorative stone of any shade and texture. The range of such products is quite large. In addition, the production of decorative stone can bring a good income.
Where to start
Where to start the production of decorative stone? A business plan is an important component of any enterprise. The future of the organization depends on how it is drawn up. On the basis of this particular document, the further activities of the enterprise are built. Preliminary planning also makes it possible to consider all options for organizing production, calculate risks, and evaluate how feasible the project is.
In addition, the business plan allows you to determine the amount of initial capital, identify ways of marketing finished products, calculate approximate profits, and so on. Of course, you can do this yourself. But if there is no experience, then it is worth asking for help from highly qualified specialists.
Technology and raw materials
To start the production of decorative stone as a business, you need to know what technologies are used today. As for the components of the solution, then for its preparation it will be required:
- plasticizers;
- hardening accelerators;
- mineral pimento of various shades;
- fillers;
- cement.
To establish the production of decorative stone is not so difficult. Indeed, for the manufacture of such material a fairly simple technology is used. In addition, specific equipment and extensive experience are not required for work. Two technologies can be used to produce the facing material: vibrocasting and vibrocompression.
Features of vibration casting
This technology for the production of decorative stone has its own characteristics. Therefore, before choosing a manufacturing method, you should think carefully. Among the advantages of vibratory casting, it is worth highlighting:
- color saturation;
- high rate of surface quality;
- relatively inexpensive equipment;
- large nomenclature.
As for the advantages of vibrocompression, it is worth highlighting the low cost of finished products, as well as fully mechanized production.
Choice of premises
To start the production of artificial decorative stone, you should choose a room. It is best to choose a building located far from the residential areas of the city, for example, on the outskirts of the village. In this case, the rental value will be significantly lower.
As for the area of the production workshop, this figure should be more than 100 square meters. In addition, for the arrangement of the room for staff, storage and drying, separate rooms are required. There are no special requirements for the building where the decorative stone will be made. The main thing is that the premises are not in emergency condition.
What equipment is needed
The production of decorative stone is simply not possible without special equipment. To start the work of the enterprise it is required:
- drying chamber;
- concrete mixer;
- forms;
- vibrating conveyor or vibrating table;
- vibrating screen.
For the manufacture of such a finishing material does not require complex fixtures. You will have to spend no more than 40 thousand rubles on a concrete mixer and a vibrating table.
In addition to the above, for the normal operation of the workshop, you need to purchase shovels, buckets, hammers, spatulas, an electric drill and so on. The largest expense item is the mold for the production of decorative stone. To start your business in this field, 6 pieces are required. Moreover, one such form costs about 8 thousand rubles.
To reduce their costs, many manufacturers make molds on their own. In addition, this allows you to start manufacturing products of any shape and texture at any time.
Is staff required
As a rule, at least two workers are required for normal production work. One of them usually does physical work. His responsibilities include a tray of materials and tools, mixing solutions and loading finished finished material.
As for the second employee, he should be well versed in the technology of manufacturing finishing materials. The specialist should strictly monitor not only the quality of the finished product, but also then how the equipment works, if there are any failures. It is better to hire a former builder or foreman for such a position.
The production of decorative stone can be made more profitable by supplementing it with the manufacture of foam concrete. In this case, a third worker will be required, preferably with the qualification of a technologist. Such an employee not only develops the recipe, but also arranges the entire manufacturing process, controls the technological aspects.
Cost calculation
The production of decorative stone is not a complicated process, but it requires certain costs for raw materials. To make 1 square meter of finishing material you will need:
- 6 kilograms of cement - 35 rubles;
- 19 kilograms of sand - 15 rubles;
- 0.06 kilograms of plasticizer - 2.5 rubles;
- 0.15 kilograms of pigment - 9 rubles;
- depreciation of 6 forms - 6 rubles;
- electricity costs - 0.2 rubles;
- transportation costs - 5 rubles.
The figure increases significantly when using ready-made mixtures from other manufacturers. As a result, to produce a square meter of finishing material you need 72.2 rubles. But this is only the cost. The average cost of material on the market will be at least 650 rubles. To increase profits, you can start the production of bricks, as well as offer customers services for laying decorative stone.
Medium-sized enterprise costs
Typically, large enterprises do not buy a mixture for the production of decorative stone. They make it themselves. As a result, the costs are:
- manual inventory - from 8 to 12 thousand rubles;
- workers table - up to 10 thousand rubles;
- electric drill - up to 5 thousand rubles;
- vibration table - from 30 to 70 thousand rubles;
- monthly rent - from 10 to 20 thousand rubles.
In order to increase the range of their products and offer regular customers new textures of the facing material, such enterprises must use at least 10 different forms. Moreover, the cost of each can be from 4 to 7 thousand rubles. A similar project pays off within a year. In general, at least 300 thousand rubles are required to start a business in this area.
Advertising and marketing of products
The dry mixture for the production of decorative stone is very convenient for the manufacture of facing material at home. However, this option is not suitable for a medium-sized enterprise. The purchase of individual constituent solutions can significantly save. And in order to increase profits and attract customers, properly designed advertising and reliable points of sale are required.
After the start of production, you can place ads on the Internet and in the media. Advertising should be effective and noticeable. If necessary, you can distribute brochures and leaflets right on the street, or distribute them to mailboxes.
It is best to sell finished products on their own, without resorting to the help of intermediaries seeking to acquire quality goods and resell them to obtain a certain percentage. This will keep the cost of decorative stone within retail prices.
Most often, such finishing materials are acquired by designers, architects and companies engaged in the construction and repair of buildings. If the production of decorative stone is fully established, then you can take part in various exhibitions. Do not miss events related to the construction industry. This will allow you to conclude more profitable transactions for the supply of large batches of decorative stone.
Is it possible to succeed
The production of decorative stone is a fairly simple, but profitable process. With the proper preparation of a business plan and its implementation, you can create a medium-sized enterprise. This will significantly increase revenue. In addition, such production pays off within a year with a properly conducted advertising campaign. With the necessary initial capital, the manufacture of decorative stone is a profitable and promising business. The most important thing is the creation of a reliable market for the sale of finished products, as well as the manufacture of high quality material. Without these components, it is difficult to succeed in such an industry.