Isolation Pipe Plant LLC is a Russian company specializing in applying insulation coatings to steel pipes of various diameters for utilities and oil and gas industry. It is one of the three largest specialized industries in the country. Located in the town of Peresvet, Moscow Region.
Description
The pipe insulation plant is a young company built from scratch in 2009. The production is equipped with innovative equipment that allows you to apply insulation of different types and their combinations, depending on customer conditions.
In May 2009, a unique line for applying foreign epoxy enamels of the AMERCOT brand was launched. A year later, the technology of applying extruded polyethylene was mastered. In February 2011, a complex of polymer and smooth coatings was launched. In the same year, the production of PPU pipes in galvanized steel and polyethylene shells with a capacity of up to 1 km per day was launched. The next step was the production of PUF-shells with a capacity of 300 units per day.
Protective coatings
Pipe Insulation Plant (Peresvet) has introduced a large number of innovative solutions for corrosion and wear protection of structures, as well as to create a protective layer resistant to highly aggressive environments in tanks, pipelines and containers. The technologies applied by the enterprise have the following advantages:
- resist corrosion, abrasion;
- protect, seal various designs;
- allow you to store drinking water;
- form a reliable secondary protective layer;
- protect against harsh chemicals;
- allow the equipment to work in high-temperature environments and when exposed to hazardous substances.
The physical properties of the protective coatings are highly resistant to abrasion. The materials used are widely used in the hydraulic engineering, gas, oil, mining industries, water supply, and housing and communal services.
Technology
The insulating pipe plant applies coatings to protect pipes and structures from the ingress of water, oils, aggressive media and other pollutants. They have high tensile strength and elasticity, which allows you to effectively resist the formation of cracks.
Quick curing elastomers are spray applied. They are used in the manufacture of waterproof protective membranes and linings. Coatings that form after application of the components are able to withstand the effects of strong acids. They provide long-term protection against abrasion and corrosion in extreme conditions, including: when immersed, exposed to corrosive gases, aggressive chemicals and high temperatures.
The use of high-quality protective coatings provides an opportunity not only to increase the service life of pipes, couplings, various designs, but also to increase productivity, significantly reduce repair and maintenance costs.
Products
Insulation pipe plant has mastered a wide range of technologies for the protection of metal coatings. The main products are steel pipes, thermally insulated with polyurethane foam, fittings and fittings. The following types of insulation are used:
- extruded polyethylene;
- zinc-filled multi- and single-layer coatings;
- polyurethane, epoxy paints in powder or liquid performance.
The productivity of ITZ is one of the best among similar companies and reaches 200 km of pipes per month.
The basis of production is the manufacture of steel pipes with internal epoxy anti-corrosion, smooth internal and polymer outer coatings. The protection of external surfaces by extrusion of polyethylene is also carried out. The factory laboratory allows you to control the quality of the application of insulating materials. Customers can conduct independent laboratory tests before purchasing products.
The ability to combine different types of protection due to the variety of technological processes and technologies used in the production - this is the strength of the enterprise. Partners have the right to request isolation parameters other than standard values. Warehouses with an area of 15,000 m2 allow you to process large orders.
Insulation Pipe Mill: reviews
Partners positively evaluate the work of ITZ. New production, innovative foreign technologies allow us to produce products with a high degree of protection and proper quality. The pipes of the plant are certified by most major oil and gas companies.
Ordinary employees have conflicting opinions regarding work in the enterprise. The bulk of dissatisfaction is caused by periodic delays in wages due to interruptions in the supply of raw materials. People say that it’s inconvenient to get to ITZ. The insulating pipe plant is located a kilometer from the town of Peresvet. Among the positive aspects are a decent salary, new equipment, good repair and excellent equipment for office buildings.