Installation supervision is the installation of equipment directly by the leaders of the supplier. Workers are provided by the buyer, and control of the main components and commissioning are carried out by specialists of the executing company.
What does the supplier guarantee?
The company for the supply of equipment is obliged to conduct full support of the ongoing project. Based on the results of the activities carried out, the buyer accepts units that are fully prepared for launching into production.
Installation supervision are measures during which the supplier assumes certain responsibilities. In his competence:
- conclude a contract for installation supervision;
- solve organizational issues of installation;
- provide technical preparation of the project, its implementation;
- supervise employees;
- supply all equipment and additional spare parts if necessary;
- if the work is carried out by the supplier’s specialists, his duties include the commissioning of a fully working installation;
- carry out commissioning, bring equipment to the declared capacity;
- to complete the installation by drawing up an act of work done and acceptance of the installation by the customer.
What is the supplier doing?
Installation supervision is the supervision of each individual part of the installation procedure of purchased equipment. Under the supervision of specialists, the customer’s employees carry out the entire installation complex. Adjustment, adjustment of the main parameters, their adjustment to the appropriate performance.
Upon completion, the delivery of the suitable products specified in the contract of the batch is carried out. Installation supervision is the optimal choice of installing new technological solutions in existing production. The customer is relieved of routine duties. Often there is no way to look for appropriate specialists who, after the commissioning of the facility, will no longer be required.
The management of the selling company has the most comprehensive experience in the installation of sophisticated products. All operations are perfected to the smallest detail, the staff is ready for unforeseen situations and malfunctions. There are own developments on the organization of work and the sequence of actions performed.
Equipment Setup Items
The responsibilities of the supplier include installation and commissioning, including a full cycle of monitoring the functioning of the assembled installation:
- the conformity of the finished product with documentation, drawings is checked;
- The parameters of technological operating modes are adjusted;
- the first inclusion of equipment;
- trial testing in an automatic cycle;
- control and verification of the manufactured trial batch of finished products;
- Engineers and workers of the customer make adjustments under the guidance of specialists from the equipment supplier.
Responsibility for the quality of work lies entirely with the supplier. The customer and his specialists are only executors. Damage caused by improper assembly will be compensated by the seller. Defective items are replaced before the delivery of the object.
Documents
Before starting work, a pre-design survey of the site is carried out. Fully coordinated actions are specified in the contract that suits the customer. It includes all items of work, deadlines, in addition, the preliminary cost is negotiated. Each project is unique and requires careful preparation of documents by specialists.
Often, a design change is required due to unforeseen conditions. Corrections are made immediately, are discussed with the customer. The completion of work is carried out according to the completed documentation (act of installation supervision). After its signing, the object is commissioned, and the buyer of equipment and services confirms the quality of the work performed.
Pros of hiring a supplier
Often inexperienced facilities inexperienced specialists carry out installation supervision. Prioritization is not carried out correctly. The result of this approach is simple equipment and additional costs to correct the situation.
Experienced customer specialists have already encountered such problems and know how to quickly cope even with the most difficult situations. A guarantee is provided for the work done, additionally insuring the customer. After all, when an object is rented out on time, then everything goes according to the planned path of business development. So, the payback from the modernization of the line will correspond to the declared indicators.
Miscalculations can be avoided if you entrust the matter to professionals. Each step of the work will be documented. Commissioning of the facility will take place according to the stated requirements of the customer. Additional changes are possible during installation in consultation with the supplier’s specialists.
Sequence
Work performed includes the following actions of the contractor. Experienced specialists begin training with a site survey. The analysis of the project is carried out by engineers, its compliance with real conditions is evaluated. Based on the results, measuring tools and technical equipment are selected for marking the main points of equipment installation.
The requirements of GOSTs and other normative documents to the selected installation methods and the means used are compared. The qualifications of the customer’s employees, the availability of permits, tolerances for heights, cranes, and electrical work are checked. In case of non-compliance with the requirements, technical means are deemed unfit for work. If they were provided by the customer, a refund or replacement with serviceable equipment is carried out.
When all the nuances are agreed and approved by documents, proceed to the direct installation. Only after checking the work, the customer’s employees give permission to turn on the individual nodes first, then fully install. Debugging of operational modes is achieved, training of technological personnel and technical services is carried out. The buyer is given documentation, applications, a list of spare parts with the nomenclature for the order.