Plastic bottles have become convenient in transporting and storing liquids. Glass containers are rarely used now. After use, plastic products are usually discarded. Every day a lot of such garbage accumulates. Because of this, the thought arises whether plastic bottles can be recycled. Equipment designed for such work can be used to establish a profitable business.
Benefits
Nowadays, many business ideas that improve the life of the population are popular. If bottle recycling becomes popular among people, it will create a permanent source of income. In our country, few people are engaged in such activities, so there is a probability of profitability.
The benefits include:
- The ratio of profit and revenue will be approximately 25%, which is more in comparison with other areas.
- The bottle recycling entrepreneur is respected by residents. This guarantees some support from them.
- Now environmental projects are supported by the government and local authorities.
- There are companies that wish to be responsible for protecting the environment. But since this is not their main focus, they choose to invest in such projects.
disadvantages
But such a business also has disadvantages that aspiring entrepreneurs may encounter:
- The difficulty of discovery. Since legislation regulates this area, paperwork can be difficult. You need to get a lot of permissions from various organizations. As a result, everything takes about 8 months, which is a lot compared to other types of business.
- There is no constant supply of raw materials. But it is necessary for the continuous operation of production. Also, not everyone understands where to sell products.
- Need manual labor. It requires the presence of a large number of employees, each of which will carry out their work. Only then will the activity become effective.
Business demand
There are several reasons to understand that such a business is very promising. These include:
- Low competition.
- Availability of raw materials.
- Simple workflow.
- Environmental factors.
Since such plants improve the environmental situation, they are supported by the government, as well as communities working in the field of nature conservation. No matter how profitable it may be, the business must be organized competently. You will need to rent or buy a room. You also need to formalize your business.
Technology
It is necessary to purchase professional equipment for the processing of plastic bottles. The technology consists in the following work:
- Product collection is in progress.
- Whatever the equipment for processing plastic bottles, sorting is a must. It is carried out in classes. Usually products are divided into unpainted and painted. They are processed separately. A special group are bottles based on polyvinyl chloride, which require a special procedure.
- Then, manual removal of rubber, paper, metal is performed.
- Then the bottles are squeezed. When they are compressed, they are loaded onto a packaging line.
- The result is a flake in the form of flakes. Flex is the raw material for the production of such bottles or chemical fiber. Many goods are made from it - packaging tapes, paving slabs, films.
During processing, labels and caps are automatically removed and the bottles are crushed. The fragments are added to a special boiler, where various elements are washed off with the help of water. Then the plastic is cleaned and dried. Store it in a special bunker. All this is done by equipment for processing plastic bottles.
Each stage of production is considered important. They are performed by different employees. Responsibilities are distributed among employees according to their qualifications. Only then will the whole process be carried out efficiently.
Equipment
You can use 2 options for organizing a business:
- The mobile processing plant is located in a truck. This idea is more suitable in cases where it is planned to service several cities.
- Rent a building under the workshop. Equipment for the processing of plastic bottles (complete line) has a cost of about 3-4 million rubles.
Both options for organizing a business are in demand. The following equipment for recycling plastic bottles will be required:
- Belt conveyors.
- Rotary machine.
- "Crusher" - equipment for the processing of plastic bottles into granules.
- Screw conveyor.
- Steam boiler.
- Polishing machine.
- Dryer-water separator.
- Air dryer.
- Storage bins.
Each device is important to the manufacturing process. It can be bought, both separately and equipped. If you buy equipment for the processing of plastic bottles in the form of a mobile plant, its price is approximately 5-6 million rubles. For a stationary view, a large area is needed - over 2,000 square meters. m. It is better to start a business in abandoned factories and warehouses on the edge of the city. Then the cost of the room will not be high.
If you buy a plot of land, build a hangar, it will be beneficial to process plastic bottles as a business. The equipment will produce not only flex, but also fiber, which increases profit and profitability. For this, larger investments are needed, therefore, a novice entrepreneur should do this after the return on initial contributions to their business.
Is home business possible?
It is unlikely that plastic bottles can be recycled at home. This equipment takes up a lot of space. But a separate room is perfect for this. The best choice would be a mobile installation. Although it costs more, it can be easily installed indoors.
It is enough to install the equipment, to bring the sewage system to eliminate waste, to connect the power supply. The size of the line is usually 6-10 meters. With such indicators, it will be possible to place equipment for processing plastic bottles at home, if the area allows. This technique does not take up much space, and also consumes a minimum amount of electricity.
Getting raw
For a business to be successful, it is better to open a plant in a big city so that transportation costs are small. Although bottles are a light commodity, they take up a lot of space. Because of this, long-distance transport reduces profitability. Location can be equidistant from several cities.
Raw materials are collected manually at landfills that exist throughout the country. Bottles are put in bags, and then pressed, and then delivered to the factory. You can search for raw materials using the Internet. Now there are many sites where ads for the sale and purchase of bottles are located. The main task will be to offer favorable conditions in comparison with competitors. Services function like auctions.
It is possible to find a direct supplier of waste in the form of PET bottles. This is usually the most profitable option. We need to find companies that produce a lot of such waste. These are offices where employees receive a variety of drinks for free. There, the degree of consumption is quite high.
Expenses
To organize such a business, many employees are needed, since many actions are performed by manual labor. The minimum number of employees is 10 people. Their average salary is 20 thousand rubles. The costs of the motivation system should be taken into account, since labor productivity increases with it.
During the calculations, it should be borne in mind that the schedule should be shiftable. About 15 thousand rubles will be spent on the purchase of a ton of bottles with transport costs. The purchase price is determined not only by the manufacturer, but also by the type of raw material. For example, brown plastic is considered the most affordable, but it is used only in some areas.
Transparent plastic is considered more expensive. The costs should include the cost of electricity and water consumption. The price of 1 ton of products can be in the range of 40-90 thousand rubles. The cost is calculated on the size of the granules, characteristics, color.
Staff
To organize a mini-factory, you need at least 8-10 workers. They will work in shifts. Also need an accountant, manager and 2 loaders. Such a composition of workers will allow for efficient bottle recycling.
Over time, it becomes possible to expand production. Then it will be necessary to hire more workers to increase the number of products sold.
Sales
For such a business to be profitable, you need to establish the right marketing system. A company that does not produce fiber can sell to other similar companies where the entire technological cycle operates. Then the cost per ton will become less than the market, but there will be constant demand.
There are organizations that create fiber from flex. There are few such companies on the territory of Russia, but their volumes are large, therefore this guarantees a high profit. You can use the platform to search for customers, for example, create an ad and wait for feedback.
Profit and payback
The payback period is approximately 1.5-2 years, since it is necessary to invest, especially at the beginning. The advantage is that the costs of organizing processing are small. Therefore, with a revenue of 800 thousand rubles per month, the profit will be equal to 200-300 thousand rubles. Income is determined by the type of raw materials and other factors.
Before deciding on this type of activity, it is necessary to weigh all the positive and negative sides of such a business. Carefully calculate the amount that will be needed to start production, study the package of documents that allow this type of activity. It is also not superfluous to look in advance for a rental place, compare the cost of equipment and choose the most suitable option.