Famous chocolate eggs with an unexpected gift have long been a favorite souvenir of children around the world. The question of how to make a kinder surprise is asked by many of them. At its core, this is a simple but very original idea, which is a chocolate egg, inside which is a plastic container with a small toy or a nice souvenir.
Gift idea
In order for you to understand how to make a kinder surprise, we will unveil the veil of this mystery. In fact, this is a rather long and long journey, which in total takes about two years. It all starts with an idea.
Chocolate egg toy ideas are born in different ways. Some as a result of hard and painstaking work of designers, others are completely spontaneous, but this makes them no less interesting.
A classic example of the appearance of a sudden successful idea is the creation of the famous series of hippo toys. She appeared at the head of the Ferrero department at the moment when he went on a trip to Taiwan. This impression on him was made by a huge statue of a hippo, installed in one of the central cities of this country.
Another idea he appeared at the concert of a popular musical duet. So the series "Bears-musicians" appeared.
Toy sketches
The next stage is the creation of designs and concrete sketches of invented toys, which will then be invested in eggs of a kinder surprise. Usually souvenirs are created immediately with large collections. After the appearance of the first drawings, it becomes clearly clear whether the original idea was successful, whether it will be possible to successfully implement it.
In the 70s, when the production of kinder surprises was just starting, sketches were drawn by hand on paper. A detailed description has always been left under the figure. Today, progress has come to the development of toys. Everything is done on a computer, for this there are dozens of specialized graphic editors.
Those who appreciate the sketches of future toys have a complete idea of how they will look - right down to shades of color. They are prescribed using a special alphanumeric designation. They also indicate the availability of parts and accessories that will be necessary for the figure.
The main thing that you should also pay attention to is the size of the toy. After all, the Kinder surprise eggs are very small, and there is no extra space in the plastic container that is placed in the chocolate egg .
License Issues
This step does not accompany every series of toys, but only those associated with the use of famous characters in fairy tales, films or cartoons.
Before design development, manufacturers are required to acquire a license to use a specific image in their work. Then, with the copyright holder for the character, you also need to coordinate the resulting figure. Here's how to make a kinder surprise with famous heroes. This, of course, adds additional organizational worries and financial costs, but the result justifies all the losses.
If the copyright holder of a character is somewhat dissatisfied with the embodiment of the image, then he has the right to make changes that he considers necessary. For example, when releasing a collection dedicated to the movie "Lord of the Rings", each actor claimed a figurine with his character.
Toy presentation
After the design of the toy is agreed upon by everyone, a prototype is made. It is several times larger than the final figure. It is important to make this toy bigger, as they make a kinder surprise at the factory, so you need to evaluate new models of toys, discuss all the details, accessories and the necessary proportions.
It is especially important to make a presentation when a licensed series of new toys is released. After all, they must be approved by the copyright holders of the characters. Changes are made both at the stage of development of sketches, and during the discussion of prototypes.
One of the undisclosed secrets about how to make a kinder surprise concerns the fate of the enlarged prototypes that are being prepared for presentation. Nothing concrete is known about this; most likely, they are simply destroyed.
Toy release
The most important final stage is the production of the toys themselves. For each new collection, special forms are being developed, with the help of which it is possible to organize a mass production. In this form, each figure is cast.
Most often, a toy that seems solid consists of several parts. At least two to three. This can easily be determined by the seams from the gluing that are present on the figure. This means that the number of molds for casting corresponds to the number of parts from which the figure is made. Here's how to make a kinder surprise.
Trial consignment
A trial batch of toys from the new collection is produced without fail. The goal is to debug the production process, to listen to the ratings of all experts and copyright owners of the characters. Unlike prototypes, the circulation of the trial batch is much larger. Therefore, instances of it are rare; they do not leak onto the market. Then we become the owners of the options for the figures and we can personally observe how the artist’s thought has changed.
It is also important how Kinder surprises are packaged. Instructions and special inserts are required to be placed in plastic capsules.
Due to cheap manual labor, the main production of toys is located in Asia. All solid toys are painted by hand. At the same time, Ferrero, one of the leaders in the global confectionery market, is engaged in the production of chocolate eggs. Their plants are located in many countries on several continents.
At the final stage, containers with toys are packed in a chocolate shell at one of the confectionery factories, they put eggs in foil and pack them in boxes.