Modern society cannot imagine its life without toilet paper. Therefore, this product will always be in demand. The number of those who have decided to make toilet paper production their business is increasing annually.
The product range in this case is very important, especially considering the fact that recently buyers have paid attention to soft three-layer or two-layer types. It all depends on individual desire.
Variety of products
Buyers are no longer satisfied with plain single-layer paper. On sale there are varieties consisting of two or three flavored layers. Some manufacturers apply embossed patterns or entertaining labels to their product. Rolls of various widths are delivered on cardboard or plastic sleeves. Mini-production of toilet paper cannot but be recognized as a profitable investment. This is a very promising business.
It is worth clarifying that the business in this area affects such a type of activity as the production of paper towels for the kitchen, hygienic and ordinary napkins. According to the technological process, the production of toilet paper is no different from the manufacture of this type of goods.
Raw material
The basis for the manufacture of these products is waste paper.
This material is processed on special equipment. From it receive a sanitary-hygienic paper base. Then it is used for the manufacture of these products. Such raw materials for the production of toilet paper are supplied in rather heavy rolls up to 2 meters long.
In order to save money on the purchase of this material, you can get your own machine for recycling waste paper. When taking into account the costs of the purchase of such equipment, the production of toilet paper will require significant initial investment.
Proper preparation of a business plan and registration
For the manufacture of these products will require considerable financial investments. If we take into account the process of manufacturing the goods, it will not be too complicated. First of all, you need to take care of the proper preparation of a business plan. Such a document includes clauses on registration, necessary equipment and marketing of products.
Before starting registration, find the right place for your future business. A small toilet paper plant can be located in a non-residential building with an area of over one hundred square meters. Instead of buying such a premises, you can use the rental of a production workshop with equipment already installed. After that, your future company will be assigned a legal address, without which registration will be impossible.
For the proper implementation of this process, it is best to seek the help of qualified specialists. There are special organizations offering high-quality services for registration of legal entities.
The technology of manufacturing toilet paper
As already mentioned, in order to save on the purchase of primary raw materials in the future, you can purchase your own waste paper processing equipment. This is important in this case. Naturally, the production of toilet paper, equipment for additional waste paper processing and subsequent marketing of products will require considerable money, as well as time and effort. However, in the end, the benefits of such a case will be substantial.
From time to time, maintenance of all machines is required. To make this action faster, it’s useful to buy equipment for the production of toilet paper in nearby places.
The technology for producing toilet paper is quite simple:
- A roll of sanitary foundation is fixed to the drum.
- Then it is embossed and perforated using special blocks.
- After this initial treatment, the paper is wound on a sleeve. You can also just collapse to the log.
- Then the paper sleeves arrive at the cutting machine, where they form finished rolls.
- After the entire procedure, they are packaged and sent to points of sale.
Production of toilet paper: equipment, price
Successful organization of this activity requires careful preparation. In this case, you will need not one machine for the production of toilet paper, but at least four.
1. You will need a rewinder to rewind raw materials.
2. Finished products are wound on cardboard sleeves. They can be bought separately. However, it would be more advisable to purchase a sleeve machine.
3. The long tubes of finished paper must be cut into rolls. This action is important. For this purpose, you will need a cutting machine.
4. Without a packaging machine, it will be difficult to send products to distribution points in an appropriate form.
All of the above equipment will cost you from 1 to 2 million rubles without shipping costs. However, there are additional costs in this case. These include the cost of delivery of units, staff training and machine setup. All this is specified at the time of ordering equipment.
Marketing research
This is important in this case. In order to determine in which area it will be more profitable to sell products, marketing research is needed. This includes criteria for selecting staff and facilities. It is also necessary to make some calculations of expenses and income.
Staff
Having established this production, you as a director must hire from 5 to 10 workers. This group necessarily includes an accountant, 2-3 people for working with machine tools, as well as a security guard, drivers and several movers. To hire staff, you can use the services of the appropriate company.
Room
An individual approach is required here. When choosing a room for this production, you need to pay attention to its area. It should exceed 100 square meters. At first, it is better to stop on the rental of premises, and not on their purchase. After all, the acquisition will require large investments, possibly credit loans. Renting a room is more profitable on the outskirts of the city, in its environs or in the countryside. This will save money. Since the cost of identical offers in the city center will cost you much more. After determining the total area should be divided into zones. In the first, you need to arrange a workshop with all the necessary equipment. The second zone is the room in which the initial raw materials will be located. The third will have a warehouse where you will begin to store finished products.
Implementation
You should talk about the sale of this product separately. For better demand, these products must have their own logo. There are designers specializing in their creation. If you wish, you can create a logo yourself.
The main base of your customers is wholesalers. To search for potential customers there is advertising that can be placed in periodicals. In addition to this, you can call the wholesale bases with the offer of the specified product. Soon you will have your own customers.
Calculation of expenses and income
We’ll talk about this in more detail. Expenses in this case can be divided into one-time and monthly.
- In the first case, the funds spent on the purchase of equipment and machines are taken into account. Registration of a legal entity and execution of all necessary documents also belong to this category. In total, one-time expenses will amount to over 1 million 320 thousand Russian rubles.
- Monthly expenses include rent for premises, raw materials for the production of toilet paper and cardboard for bushes. To these funds should be added the costs of the purchase of a wrapper for packing rolls, glue, as well as a fee for electricity. We should not forget that a certain amount will need to be spent on wages of employees.
If we compare the monthly expenses with the profit from the sale of goods, we get the amount of net income. After a certain consolidation in this market, you can somewhat expand your company.
Conclusion
After analyzing the foregoing, we can confidently say that the production of toilet paper with the right approach is quite promising and profitable. Therefore, every self-confident entrepreneur can safely try himself in this field of activity. If everything is properly organized, then the profit will be substantial.