Machine tools for the manufacture of lining allow you to get raw materials of excellent quality. Factory units are far from affordable for all users. Consider methods of manufacturing such material on improvised devices. Similar options are very common among craftsmen and business executives.
What is a lining?
This raw material is a finishing material that is used for cladding walls, ceilings, saunas and the like. It is used in the field of interior decoration of residential and other premises. Lining making machines provide excellent acoustics in concert halls, as well as safe decoration of rooms.
It is worth noting that this material can be produced in the Euro standard. This implies that the raw materials comply with European environmental standards. The product has a main area of a certain size, fixing dowels and grooves. The easiest way to classify the material is along the longitudinal ventilation slots.
Production
Lining making machines serve as the main tool for the production of original finishing materials. Industrial production consists of the following main stages:
- Production of boards. Special wood tapes are sawn with the help of a disk or conveyor sawmill to the desired size. As a rule, the thickness of the board varies from 15 to 25 millimeters, with a width of up to 150 mm. The final dimensions depend on the type of lining.
- Drying material. The procedure is performed in cameras. This reduces the likelihood of delamination, deformation and torsion of the boards.
- Sorting. This process includes the selection of elements not lower than the second grade, which can be classified as lining.
- The production of basic material. In an industrial embodiment, this operation is performed on a planer four-sided machine. With the simultaneous processing of several planes, the desired profile is obtained.
- The quality of the products is checked and stored.
- Further, the resulting composition is used for its intended purpose.
DIY lining making machine
For the production in question, a minimum set of tools and related equipment will be required. First of all, you need to worry about the availability of a separate room, since woodworking devices create a lot of noise. The second important point - the voltage and type of wiring must match the performance and type of machines used.
A machine for making lining at home can be done in two ways. Next, consider both options. They will make it possible to make high-quality material cheaply and without much effort, but they require compliance with certain rules. The simplest unit is a circular saw, equipped with calipers and additional mechanisms. With a similar model and begin the review.
Circular Lining Manufacturing Instructions
Machines for the manufacture of lining by this method are very effective. The process itself consists of the following steps:
- First, lumber is prepared in the right amount. They should be curved on both sides of the board, the thickness of which leaves about 20 millimeters with a width of up to 100 mm. It is not recommended to increase the dimensions, since the lining has the most elementary profile, the resizing of which is fraught with deformation. The elements are subsequently connected by locks in quarters, which also does not guarantee getting rid of warpage of the material. The maximum width limit is 80 mm.
- The workplace is being prepared. Consider its arrangement in such a way that the workpieces are located on one side, and the finished parts on the other. No objects should interfere with work and clutter the work surface. This is fraught with a safety hazard and the possibility of serious injury. In addition, this increases the amount of waste, not allowing you to normally press the workpiece to the ends of the milling machine for the manufacture of lining.
Main phase
All boards must be trimmed in length, inspected the integrity of the surfaces, discarded elements with blackened and knotted inclusions. On a homemade machine for the manufacture of lining, it will not be possible to bring such parts to high-quality processing, they will certainly fall out later during operation.
When storing the material, do not forget to pay attention to the location of the fibers. They should be rotated in the direction of rotation of the cutting tip. This is due to the relative complexity of processing such surfaces. Otherwise, the cleanliness of the surfaces will not meet the declared standards.
The woodworking machine for the manufacture of lining operates at high speeds, which does not cause unforeseen problems when processing workpieces. There are four cutting heads on each head of the factory unit, which allows to provide a qualitative indicator of the mechanical clamp, avoiding board fluctuations during processing. The result is high-quality material, without the need for further processing, with high parameters.
Final stage
It is important to never remove the protective cover and spacer wedge from the sawing unit. These details are necessary to prevent the sawdust from flying out, as well as to prevent reverse shock popping of the board, which can pierce the abdominal cavity.
According to the drawings, a do-it-yourself machine for making a lining, a casing and a proppant make it possible to ensure not only safety, but also a certain convenience when performing the main operation. First, you need to set the circular saw correctly, and then align the workable boards in width. This is done by installing the ruler at the right distance from the teeth with a secure fit.
It is necessary to ensure that the ruler is strictly parallel to the saw. Factory units have special tags; on homemade appliances they use a joiner's square. The final check is done by pilot cutting a piece of the board, which should be obtained by dimensions of the required width and thickness. If necessary, install again.
Analogs
How to make a milling machine for the manufacture of lining? These complex works are often combined with various other methods of manipulating wood processing. Here you can not do without solid experience. Dimensions of parts and their profiles must be selected independently. The technology, given the availability of the required equipment, is almost identical. The machines themselves have a rather complicated design, their operation requires a mandatory study of the operating manual.
For home use, an unit consisting of the following elements is suitable:
- Bed. It is a steel all-massive frame with a center of gravity taken to the bottom.
- Working surface. It looks like a table with a narrow and long configuration. The assembly is designed to hold spindles and milling cutters using appropriate technological holes.
- Motor. Its power is about 2-5 kW, the voltage can be both 220 and 380 volts. The average rotational speed of the working part (revving speed) is 5 thousand and higher revolutions per minute.
- Clamping device. This mechanism consists of several rollers fixed in the indicated planes along the length of the main surface.
- Knife shaft. The element is purchased ready-made, because it is responsible for the accuracy of the manufacture of the part.
- Control block. This part is located on the operator’s side, plays the role of a switch, the main part is brought out to enable emergency shutdown of the installation.
- Protective covers.
Wiring
Electrical wires are placed in an armored sleeve, preventing them from possible mechanical deformation and other damage. Such a measure is necessary due to the fact that the integrity of the cable can be violated by the sharp edge of the processed board. And even a small voltage on the metal leads to serious injury to the worker. This point must be taken into account when self-assembling a machine for the manufacture of lining. If you do not have sufficient skills, it is better to invite a professional electrician. Equipment must be earthed appropriately,
Standard Profiles
Types of lining must comply with state standards. The material is divided into several main categories:
- Standard type.
- Eurolining.
- American.
- Land House.
- Soft-line.
- Block house.
- Calm.
What is the difference in lining?
In one of the most popular materials of this category , the studded groove connection is deeper. In addition, these elements are better protected from transillumination with a significant reduction in the width of the boards. This simplifies the overall installation process. In deep grooves, it is much easier to insert fixing hardware.
On the back there are several slots that serve to ensure that the surface of the wall or ceiling can breathe. The static load on the lining is also reduced, which prevents premature deformation of the skin.