The segment of kitchen appliances refers to areas that contribute to the development of technological progress. Microwave ovens, refrigeration units, electric and gas stoves are often the first to be endowed with innovative technologies, which subsequently extend to other equipment. In this sense, an industrial meat grinder is one of the most demanding units, since it must not only provide a basic set of culinary operations, but also maintain optimal power indicators. Catering enterprises, sausage production lines and other areas of the food industry are actively using the capabilities of productive meat grinders, while increasing the quality of products and the pace of production.
Food industry equipment
The technological equipment of enterprises whose activities relate to the production of food products is very extensive and diverse. This means preparation of products, and equipment for cooking, and serving systems. In particular, equipment for the food industry includes breading plants, meat presses, mixers, ravioli units, tenderizer, meat mixers, dough mixers, bread slicers and many universal devices. And this is not counting the devices that provide packaging of finished products, cleaning of kitchen tools, initial preparation of products, etc.
Against this background, a meat grinder is not perceived as such an important element of production shops, however, without it it is impossible to implement most of the culinary chains in which the use of meat products is supposed. In addition, an industrial electric meat grinder is not at all limited to processing meat for the formation of minced meat - its device also makes it possible to grind fish, vegetables and fruits.
Device features
Today, mechanical units are still in some demand, but the tendency to reduce this segment is obvious. And, on the contrary, electric models are in stable demand, the design of which seems more relevant. It’s worth starting with the hallmarks. So, in comparison with a mechanical analogue, an industrial electric meat grinder has a metal or plastic neck without extensions in the upper part. A tray for processed meat is also mounted on it.
The main feature is the electric drive, which in some versions is supplemented by a fan for cooling. The rest of the device is quite simple: an aluminum or steel case contains a screw, special knives and a clamping screw. In addition, knife grids and a cutting element are possible.
Safety systems
In electric meat grinders for industrial purposes, different systems for protecting against engine overheating can be provided . The models available on the Russian market are equipped with two mechanisms that protect the car in case of problem processing of meat. For example, if a bone is stuck or wound veins impede the passage of auger mechanisms. In the first case, the meat grinders are equipped with plastic gears on the screw itself and the gearbox, which specially break, freeing up the course. As a result, the motor does not overheat, and to replace the gears, as a rule, there is a second set.
Another principle, on the basis of which the industrial meat grinder is protected from the failure of the electric motor, provides for the presence of a clutch-disconnector. Its function also boils down to the interruption of the relationship between the engine and the working elements - the clutch elementarily opens the screw and electric drive, which subsequently works idle.
Options
Three configurations of meat grinders designed for professional use stand out. The standard equipment of the machine includes a single-sided knife, auger and grills. This is the simplest set of mechanisms, optimal for small dining rooms and cafes.
The next most complicated equipment is called a "half-hunger". This specification includes auger and double-sided knives for industrial meat grinders, which can be installed after the cutting component. A feature of such models is the possibility of separation of meat before direct grinding.
The “Unger” package is distinguished by the presence of two grills (large and small), a screw and a double-sided knife. In terms of workmanship, this option is similar to the second configuration, but its design with two grilles expands the operational capabilities.
Power and performance
Correct correlation of requirements for production volumes with the capabilities of the unit will allow you to get rid of possible problems in operation. In general, equipment for the food industry was initially focused on the processing of large volumes of products. Nevertheless, there is a difference in the scale of deliveries to catering enterprises and the supply of a small dining room and a store - for this reason, you should determine the capacity of the meat grinder.
Regarding performance, four categories of units are distinguished. This is a meat grinder that can produce up to 50, 150, 300 and 600 kg of minced meat per hour. In terms of power potential, an industrial meat grinder is capable of demonstrating indicators of 1.5-3 kW. This is enough to service the sausage shops working around the clock.
Faults and repairs
The complexity of the meat processing equipment determines quite clear operating rules. Nevertheless, there are problems that cannot be insured against. Typically, the repair of industrial meat grinders is carried out when duty cleaning does not help. Among the main causes of malfunctions, breaks in the joints, gears breakdowns, a failed electric motor and problems with cutting meat into minced meat are distinguished.
Depending on the protection system, gear breakage in the auger or gearbox, as already noted, may be associated with a delay in meat processing - in this case, you can replace the elements from the spare kit. The same applies to other repair operations - spare parts for industrial meat grinders should always be prepared, including drive shafts, pads, screw elements, knives, grill tubes and other elements. The presence of such a set will allow you to cope with fixing the motor, replace or repair a blunt knife, restore connections, etc.
Nozzles for meat grinders
Manufacturers of industrial meat grinders strive to expand their functionality not only by increasing structural abilities, but also due to various attachments. In particular, the sets of modern units contain special bathtubs - this is an addition that allows you to stuff sausages or sausages with minced meat.
There are other devices with which the industrial meat grinder acquires new functional properties. Nozzles can be distinguished by the type of product being manufactured. Some devices allow you to pass meat, fish or vegetables through a grater, while others, by modeling, divide the forcemeat according to the noodle principle into even portions, while still others work as a juicer.
Conclusion
Assessing the advantages and capabilities of professional meat grinders, many will probably want to have such a unit at home, although the decision to purchase such models is more likely for commercial and public enterprises. This is also evidenced by the fact that the meat grinder is industrial, the price of which varies from 25 to 40 thousand rubles. on average, quite beneficial in regular production cycles. It pays for itself in a short time, and if you use the entire potential of the unit, entrusting it with related culinary operations, then you can do without other industrial equipment in production. For example, the functions of cutting, cooking noodles, sausages and dumplings also allow you to perform some models of professional meat grinders. Again, the main thing is to compare production requests and equipment functionality.