Concrete balusters: features of manufacturing and installation

Recently, an increasing number of our compatriots are trying to decorate their own houses in the old style. Especially popular are the architectural elements characteristic of such areas as Gothic, Baroque, Empire and classicism. After reading today's article, you will find out what concrete balusters are.

The advantages of these designs

These are small architectural columns used to decorate buildings. It is these elements that give the interior a complete aristocratic look and emphasize the wonderful taste of the owner of the house. It should be noted that concrete balusters perform several functions at once.

concrete balusters

They have long ceased to be just a barrage element. Modern designers successfully apply them to update the architecture. The popularity of these designs is explained by the fact that they are endowed with a number of important advantages. The main advantages of concrete balusters include environmental safety, water resistance, long life and frost resistance. Products from this material stand out with increased strength and affordable price. No less important is the fact that a well-polished glossy surface is practically not inferior to natural marble in aesthetic qualities.

Forms for the manufacture of structures

To make concrete balusters, a special disc is first cast. It is important that its diameter is five centimeters greater than the section of the gypsum model. After that, it is glued to the end face of the workpiece and points are marked on it under the lobular pieces from which the mold shell will form. Subsequently, the holes required for assembly are drilled in these places.

staircase construction

The resulting structure is divided in half and the first row is sequentially assembled, not forgetting to process each part with a release agent. Gypsum mortar is carefully poured between the model and the formed board. After it hardens, they begin to disassemble the structure and trim the edge. On the upper part, drill holes for pieces of the second row. All elements are varnished and reassembled, building a side for the next sector. Still smeared and poured with gypsum solution. Sectors made in this way are fastened together.

Casting

A feature of this process is the use of an almost dry solution. For its preparation, sand, cement and aggregate are required. All these components are combined in the right proportions, evenly filled with water and mixed well. The readiness of the solution can be checked by squeezing it in your hand. If after opening the palm it does not fall apart, then it is suitable for further use.

installation of balusters

The solution obtained in this way is gradually poured into the prepared form and carefully packed. It is important to ensure that the layer thickness is between five and ten centimeters. Gradually fill the form to the brim. After a while, carefully remove the casing and wait until the concrete balusters have completely dried out. After about two days, you can begin installation.

Installation of balusters

For the installation of these elements in the lower and upper part of the form must be provided for special metal inserts. In some cases, thin reinforcement is used for these purposes, which passes through the entire rack. When mounting the balustrade on metal steps, this tab is simply welded to the march.

It should be noted that such a staircase construction is much more reliable and stronger than those, during the installation of which balusters are attached to dowels or anchors.

Source: https://habr.com/ru/post/D408/


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