Now in construction stores you can find many materials used for the production of fences and gates. Most often it is wrought iron, wood and metal. But gradually, leadership material begins to take such material as corrugated board, which is preferred by more and more owners of sites. This material is galvanized sheet steel with a polymer coating.
What so attracts builders and owners of country houses in professional flooring? Firstly, it is a very lightweight material that works well during use. Secondly, it is easy to install. Let's try to confirm this in practice by learning how to make sliding gates from the corrugated board with your own hands (you can see the photo of the scheme in the article). We will also understand its varieties and try to find the best option.
Varieties of gates from corrugated board. Features of their design, advantages and disadvantages
Consider the positive aspects of fences made of this material:
- Profiled sheets can save money, as their price differs significantly from forged products or wood.
- Ease of installation and manufacture of finished parts.
- High service life.
- Gates can be of various designs and can be controlled in different ways due to the functionality of corrugated board.
- Due to the fact that the corrugated board is produced in various colors, you can choose a color that will fully satisfy the aesthetic requirements of the customer and harmonize with any exterior elements on the site.
Types of gates made of this material by opening method
- Retractable.
- Swing.
- Sliding.
- For garages.
- Rotary lifting.
The most common types are sliding gates and swing gates. Below we will analyze both options. We will also learn how to make sliding gates from corrugated board with your own hands.
Swing gates from corrugated board
This performance is classic, and many are accustomed to see this particular option in areas. The design is carried out in the form of two racks, on which are located the gate leafs decorated with corrugated board.
Due to the use of bearing loops on racks, smooth opening is achieved. A door or gate is usually located in the adjacent section of the fence, however, there are times when the gate is mounted in one of the sections of the gate.
Opening is achieved by exposure manually or automatically, using an automatic electric drive. Most often, the drive is used to enter industrial facilities and other areas of non-domestic use, but recently, more and more automation, controlling gates, is used in the construction of private houses. It is worth noting that thanks to the use of corrugated board in the manufacture of gates, you can save on the purchase of a drive, because the gates are easier than similar models from other materials, the drive will also suit low power.
Swing gates are of great interest due to the availability of materials and ease of work. However, in cases of lack of space for the disclosure of sections, this option will have to be sweeping away and figuring out how to make sliding gates from the corrugated board with your own hands.
Sliding gates from corrugated board
Such gates are considered more convenient in operation due to their functional characteristics. The thing is that at the opening they move off to the side, respectively, without taking up useful space in front. If the territory does not facilitate the use of swing gates due to lack of free space, this type of fence will be simply irreplaceable.
Structurally, it is possible to achieve a very wide opening for traffic, because such gates can reach ten meters in length. Using sliding gates in winter, you can not spend a lot of time thoroughly cleaning the snow, because snowdrifts will not interfere with the opening of the sash, as happens when opening the swing. Also, thanks to the design, excluding the guides in the opening, you can not worry about the passage of cars of any height. It is worth noting that the use of sliding gates without automation is very inconvenient due to the large dimensions of the sash, so if you are thinking about how to make sliding gates from corrugated board with your own hands, it is worth considering the time of purchase of the drive.
We highlight the main disadvantages that are present at the sliding gates of such a plan:
- The design of these types of gates involves the use of a strong foundation, which increases material costs.
- It is also necessary to use special components designed to organize the proper operation of the gate.
- And finally, the installation of such types of gates is more complicated and, as a result, more expensive.
What to look for when acquiring a professional sheet?
First of all, you need to familiarize yourself with the marking and type of coating. This material may vary in thickness, shape and height of the cells. How stiff the future gates will be depends on the size of the protrusion on the profiled sheet.
Here are some notations used in the name of this material that will help you figure out how to make sliding gates from corrugated board:
- C - suitable for fencing corrugated board, small thickness and height of the profile.
- NS - material of a universal type. Suitable for both fences and gates, and for roofing.
- N - a powerful corrugated board suitable for the construction of hangars and large rooms. As a material for the gate is not applicable.
- The numbers in the designation indicate the height of the profile.
It is worth noting that for the construction of fences and the manufacture of gates, such profiled sheets as C8 and C10 are used, with stiffeners 8 and 10 mm high, respectively. The thickness of the material grade C8 is 0.4 mm, and they weigh about 5 kilograms per square meter. The weight of a square sheet of C10 grade is greater - about 7 kilograms due to its greater thickness.
The corrugated board for the gates is not only galvanized, it is also coated with a polymer compound, which prevents the material from mechanical damage. As mentioned above, there are a large number of color options, so looking at the samples in the store, you can understand how the desired option looks live, and decide whether it will fit into the exterior.
Do-it-yourself sliding gates from corrugated board
As already noted, the installation of these gates will require a lot of effort. However, everything will be up to you if you understand the design features and understand the method by which sliding gates are made from corrugated board with your own hands. Photos and videos of this process will undoubtedly make it even easier.
Training. Purchase of components and drawing up a drawing
Here is a list of the necessary parts. Without them, it is impossible to make sliding gates from the corrugated board with your own hands to the country:
- Guide beam. The length should be selected from the following calculation: opening width x 1.6. Thickness will depend on how much the gate weighs.
- Two carriage roller carriages.
- Two catchers for the top and bottom of the gate.
- A board designed to stabilize the gate when opened.
- Knurling roller designed to reduce noise.
If you plan to make sliding gates from corrugated board with your own hands without a drive, then the materials listed below do not need to be purchased:
- gearbox;
- gear rack;
- control device;
- mounting device;
- photocells and warning light.
The need for careful planning has already been noted, before you start making sliding gates from the corrugated board with your own hands. The drawings should include the following information:
- Gate panel length.
- Counterweight Width
- Gate height.
- The length of all jumpers.
Foundation and pillar preparation
First you need to put in the ground pillars that will hold our structure. Consider what pillars are made of:
- channel;
- steel pipe;
- oak timber;
- brick or concrete using mortgages.
Mounting the pillar
Digging a depression below the level of freezing groundwater, with the help of a building level, a column or pipe is exposed. Then everything must be poured with a solution and wait for it to dry.
As for the foundation for a sliding type of gate, here you will need a channel up to 200 mm wide and 14 mm reinforcing bars. First, a "banquet" is done. The bars are cut to the desired length and welded to the channel. After that, you need to dig a recess of the following form: at the locations of the columns about one and a half meters, and between the columns - up to half a meter. The bottom of the recess should be provided with a sand cushion. At the end, it is necessary to place the "bench" in the pit and level it. After pouring, the foundation must be left to dry for a week.
Gate frame
For its manufacture, pipes 60 x 30 mm and 40 x 20 mm will be needed. According to the drawing, it is necessary to cut pipes of the desired length, a grinder will help. After that, they must be cleaned, degreased and painted. In order for the sliding gates from the corrugated board, installed with their own hands in the country, to look best, it is recommended to cover the pipes with soil before painting. First, the outer frame is welded together, and then the inner frame is welded. Since corrugated board will be fixed to the inner frame, it is necessary to consider the distance between the jumpers.
Covering the door with corrugated board
This stage is the final, in order to make home-made sliding gates from the corrugated board with your own hands. The following actions are required:
- First you need to install the frame on a hardened foundation.
- On the channel of the banquet you need to attach the rollers. It is recommended to arrange them as far as possible from each other, but taking into account the fact that the end roller should not reach the plug when closing.
- Next on the rollers you need to put the gate and set them in level.
- If everything is smooth, scald the trolley platforms.
- Then the trailer and catchers are grabbed.
- It is necessary to check that the roller coincides with the lower trap and the verticality of the installed frame.
- In the end, it remains only to sheathe the frame with a professional sheet. It is best to try to use fasteners evenly. It is worth noting that corrugated board is best fastened with screws or with rivets. Rivets will look more aesthetically pleasing, but if you want to remove the sheet, for example, for replacement, it will be very difficult. It is necessary to fasten only in the recesses of the profile, and the gap between the fasteners is not recommended to be made too large. This is because with strong gusts of wind the leaf can be torn. The best option - per square meter of sheet 6 screws.
Conclusion
That's all. We figured out the question of how to make sliding gates from corrugated board, now it remains to use and count the money saved. In the end, I would like to note that, choosing a gate to your site, you should consider all the options. The information above will help you decide which type of gate is more suitable for you, as well as which installation materials are preferable to use.
If the dimensions of your site allow you to place swing gates on it, then this opportunity should not be neglected. After all, both the foundation and components will be much cheaper. If it is only possible to use a sliding type of gate, then it is worth remembering that it is better to provide for automation. And in all other respects this article will help you.
So, we figured out how to make sliding gates from corrugated board to the cottage.