Aluminum is very popular in construction today. It has a lot of advantages and good technical characteristics. Buildings are made of it, windows and doors are made. This metal is also suitable for interior decoration. In this article, you will learn in detail about how aluminum doors are manufactured.
Product Advantages
The presented designs are used almost everywhere. The manufacture of aluminum doors takes place in factories. In addition, you can design such a product yourself using metal profiles. Among the advantages of such structures can be identified such:
- High strength.
- Light weight.
- Resistance to corrosion. Moreover, at the production stage, the metal is additionally processed by special means.
- Reasonable cost.
- Easy to maintain and install.
- Security. The fact is that the processed profiles do not emit any harmful substances, and also do not contain salts of heavy metals.
- The manufacture of aluminum doors is fast.
- Availability.
- Durability.
Even you such windows and doors fit well in almost any interior.
Product disadvantages
Each barrel of honey has a fly in the ointment. The manufacture of aluminum doors has certain disadvantages:
1. Standard design is not very suitable for home design. It is best installed in public places.
2. When closing, such doors make a little noise. Although this disadvantage can be eliminated with a special seal.
3. The metal is almost always cold to the touch, so not warmed models are not recommended to be placed at the entrance to the house.
Today, the market offers such a variety of accessories and auxiliary materials that these flaws can be quickly eliminated.
Types of structures
Before you start manufacturing aluminum doors, you need to determine the type of product. There are such types of designs:
- Swing. Most often they are mounted in banks or business centers. Their advantage is that they automatically travel in different directions. Naturally, for this they should be equipped with a special mechanism.
- Sliding. These doors also open in different directions. However, here you already have to work with your hands. No automation is installed on them. However, their advantage can be considered saving usable space.
- Pendulum. They can be opened in both directions. This opens two wings or one. Most often, they are installed in large stores, at bus stations or railway stations, where the daily flow of people is very large.
What types of profiles are used?
Before you start manufacturing aluminum doors, windows or other structures, you need to pay attention to the material of manufacture. The most commonly used metal profile. It happens:
1. Cold. That is, during its manufacture, inserts from a heat-insulating material were not used. Most often it is used indoors.
2. Warm. The name speaks for itself. Such insulated elements can be used for the manufacture of windows and doors, which will be located in unheated rooms or outside the house.
Product manufacturing steps
The manufacture of doors from aluminum profiles most often occurs in a specially equipped workshop. The process itself is not complicated and does not require a lot of time. There are several stages of manufacturing the presented designs:
1. Warming up aluminum ingots at high temperature in a special furnace. After this, the metal is pressed and cut into elements of a given length. All this is done automatically. However, the process must be monitored so as not to get a marriage.
2. The manufacture and installation of aluminum doors is carried out only after all parts have been treated with an anti-corrosion compound.
3. Creation of fixing corners with which profiles are connected.
4. Assembly of the frame. At this stage, the insulation is bookmarked (if necessary).
5. Inserting double-glazed windows.
In principle, the production of the presented designs is not complicated. If you decide to make doors at home, then you just need to purchase aluminum profiles.
How to choose the right design?
If you decide to purchase a factory product, then it should be carefully examined. The fact is that the technology for manufacturing aluminum doors is not always respected. You can choose a building by the following criteria:
- Inspect connection profiles. There should be no gaps on them.
- The connecting pins must be pressed in.
- If the doors are insulated, then sealant must be present at the corner joints. It is desirable that it be silicone.
- There should be no gaps between profiles and glazing beads. Otherwise, you will not be able to install such a door on the street, as it will let in cold air.
- The color of the product must be factory. Manual painting of the structure is not allowed.
- Buy the product only from certified retailers. Moreover, they must have all the necessary documents for the goods, which indicate its quality. You can also find out from the manufacturer where you can see an example of his work.
- Profiles should not be curved or rough. Scratches on a metal surface are a direct way to corrosion.
- Particular attention must be paid to the fittings of the structure. Its quality must be undeniable. The pen and all other mechanisms must last at least 10 years.
These criteria will help you choose a truly quality product.
What is needed for installation of the structure?
The manufacture of windows and doors from aluminum profiles is a fairly simple process, which, however, must be carried out correctly. Naturally, no less attention should be paid to the installation of the product. In order to mount the structure, it is necessary to collect the following tools and materials:
1. The construction level.
2. Rubber mallet.
3. A simple pencil for marking.
4. Sealant.
5. Fasteners (screws, bolts, dowels or screws).
6. Drill.
7. A plumb line that will help set the box correctly.
Installation instructions
Now you are ready to install the product. It consists of several stages:
- To get started, remove the old door. The opening should be thoroughly cleaned. The box needs to be dismantled too. Please note that it is better to order a threshold with the product, which you yourself cannot ideally do.
- Now start installing the metal box. Between the wall and the structure, drive in wedges with which you can set the correct level.
- In the center of each box element you need to drill holes for dowels.
- Now install the fasteners and tighten them a third of the length so that you can adjust the level. If everything is in order, then drive them into the wall to the end.
- Put the door on the hinges and lock it. If the fittings work well, the handle is working, then you can fill the space between the box and the wall with foam. After 12 hours, remove the wedges. During this time, the foam should dry completely.
- In a day you can use the door.
Now you know how the manufacture and installation of aluminum doors occurs. Good luck