In modern construction, you can often find the phrase "cement-particle board." How to saw a DSP plate? This question is asked by many who have come across this material. It is possible to saw this material using circular or band saws. In this article we will talk about sawing methods, and also give some useful recommendations.
Characteristics and advantages of the material
- Functionality. DSP panels are the main element in the construction of frame-panel structures, they are necessary for sheathing the frame base outside the walls. In addition, with their help produce the lining of the internal partitions of buildings. They are necessary for leveling the floor without the use of bulk technology or other traditional methods of establishing floors. They are also used to install window sills in structures in different areas - residential or office. Window sills made of such a material will not yield to their wooden counterparts, and in terms of strength they are better than plastic models. Thanks to them, communication boxes, visors for the porch are produced, paths for the building are mounted.
- Cement-bonded particleboard is a really durable material, which is determined by the production technology: increased temperature indicators contribute to the manufacture of a monolith withstanding enormous loads. If the material is bent, a deformation of not more than 10% will be realized.
- Machinability. Such panels are easily amenable to sawing, cutting, grinding, milling and other actions. We use tools like drills on steel, a grinder, or a circular saw.
- Moisture resistant. The mineral elements that are contained in the material and the smooth coating make the product resistant to moisture. But slight swelling indicators are still present: immersing in a liquid for a day, the product will swell only a couple%. It is for these purposes that there are minimal gaps between the plates. Even coating allows water to evaporate quickly, therefore sheets are often used to create moisture-resistant walls, and to equip sanitary rooms in public buildings.
- Environmental friendliness. DSP is absolutely environmentally safe material that does not include formaldehydes, phenols, carcinogenic mixtures and toxic substances are excluded here. Plate panels do not accumulate electrical charges.
- Resistance to fire. Cement bonded particleboard is a material that is difficult to ignite and weakly burns. Even with a fire, the fire will go slowly and will be located only in the area of the fire itself. When smoke appears, the release of toxic substances is excluded.
- Resistance to low temperature indicators. DSP has better frost resistance. This is an important indicator for construction in Siberia or the Far North.
DSP sawing
Cement bonded particleboard, or in other words DSP, is a building material, which is now often found in construction work. Due to the fact that the element is made of aluminum, it is inherent in high strength, as well as wear resistance. Such slabs are an ideal combination of the best characteristics of wood and cement. DSP than to saw? For sawing, the main thing is to use a cutting device with high strength, it is recommended to give preference to hard alloys. During the process, dust will appear, so you need to protect the respiratory tract.
How to saw a DSP plate without chips at home? Such material is well cut, ground, drilled, and also milled to fit the needs of the installation at a particular facility. To cut the plate, just a manual or electric saw with a tungsten and carbide blade is enough. For proper drilling you will need screw drills with high speed. The best method is the factory environment, where there is special equipment.
Sawing Methods
DSP than to saw? Suitable methods for sawing cement chipboards involve the use of:
- Cross or portable circular saws.
- Hacksaws (machine) or machine (format).
How to cut a DSP plate without chips? It is important to immediately process the edges during installation and apply protective equipment. The installation of cement-bonded particleboards often involves many fixing holes. These actions are best done with a drill with a torque of about 220 revolutions in 60 seconds. In addition, you will need drills for working with steel or a portable drilling machine where there are drills from tungsten.
Recommendations
How to saw a DSP plate? If there is no desire to make holes in a cement-bonded particleboard, then the coatings must be fixed exclusively with self-tapping screws. They are better in strength than wood-based coatings, but you can work with them with similar devices. DSP than to saw? As a professional treatment should be used devices, cutting coatings of hard alloys. Cutting the slab into size can be implemented at the request of the customer at the factory. If cutting coating is required at the installation site, it is advised to use a cutting tool with inserts made of hard alloy.
Important! You need to think in advance about the suction of dust and sawdust from the milling site. Cement bonded particleboards have a smooth and even coating, therefore grinding is not performed at the factory. In addition, this treatment of the entire surface of the plate will bring down the top coating, and the structure of the product will be open. This contributes to an increase in water absorption, and subsequently a decrease in physical and mechanical characteristics.
Tips from dust-free sawing masters
How to saw dust-free DSP-plate? It is possible to prevent or reduce the amount of dust from cutting products by such means and methods:
- The plate must first be wetted. Wipe with a damp cloth, slightly cut and wipe again.
- A power saw with a blade will give dust much less than a standard grinder.
- You can take a jigsaw, find an old vacuum cleaner that will have a container for collecting dust. The bag must be disposable. The vacuum cleaner must be turned on, sent to the area where you work. It is advisable to find an assistant. Previously, spraying parts with a spray gun, you can reduce the occurrence of dust to a minimum.
Necessary equipment and materials
DSP than to saw? First of all, due to the large weight, the sound does not provoke resonance of the slab weighing 50-70 kg. Products are easy to break. Cutting long models will be tiring. Plates should be cut with a grinder having a cutting circle on concrete or stone. A cement-bonded particleboard is in fact a concrete layer, only thin and with a slight addition of wood. Often, a heater is used as a coating on the outside for a hinged ventilated facade.
Facade from DSP: material characteristics and installation method
What is the best way to cut DSP panels? Plates with a minimum thickness will break quickly. Products can only be transported on the rib, and they can only be folded in a horizontal position. Insulation for the facade is mainly used in rigid models. In increments of not more than 60 cm, the brackets are fixed to the main wall. Plates are installed on several fungi, after which they are protected using a wind barrier. Between the tiles should remain slots of the order of 4 mm.
Algorithm of actions and tips
If necessary, it is recommended to cut the cement-bonded slab with a circular saw or a machine tool, saw blades are suitable as an analog. The plates must be made of hard alloy. TsSP plates are made in such a way that they have a smooth gray coating, suitable for priming and further painting without puttying. The strength of the product does not depend on the scope and deformation, namely, it does not depend on whether the tile is fixed in the transverse or longitudinal format. The product is monolithic, will not delaminate, it is unstable only to the atmospheric factor.
In the construction of any building, safety and environmental friendliness will be a priority. The thicker the plate, the more difficult and dangerous it will be to work with it manually. Plates have a smooth coating, and their thickness is about 8-36 mm.
Cement bonded particleboard is a new and modern material that is often found in construction activities. It combines the best properties of wood and cement. Such products can be not only a surface, but also suitable as a material for the walls of a frame building. They have excellent durability.